Condition Monitoring Services for Mining and Industrial Assets in Western Australia
Predictive Industries helps maintenance, reliability and engineering teams across Western Australia detect equipment defects earlier using vibration analysis, thermography, online monitoring systems and practical asset health services.
Why predictive?
Move from reactive firefighting to planned reliability. Our programmes combine sensors, data, and engineering to deliver measurable improvements.
Unplanned downtime
Find developing faults early and schedule repairs around production, not the other way round.
Condition-based care
Lubricate, align, and balance only when needed. Reduce over-maintenance and collateral damage.
Lower total cost
Avoid catastrophic failures, cut spares consumption, and focus teams on high-value work.
Vibration analysis
Time waveform and FFT analysis reveals misalignment, imbalance, looseness, bearing and gear defects. We support permanent sensors and periodic routes, with expert diagnosis and actionable reports.
- High resolution data for precise fault detection
- Order analysis with speed input for variable-speed assets
- Clear defect severity and corrective actions
Thermography and wireless thermal monitoring
Thermal imaging and infrared thermography identify abnormal surface temperatures across electrical, mechanical and process equipment. Kelvin extends this capability with fixed wireless thermal monitoring for selected electrical assets.
- Electrical inspections (switchboards, MCCs, terminations)
- Mechanical inspections (bearings, couplings, conveyors)
- Process monitoring (insulation, refractory, heat exchangers)
Condition monitoring products
Hardware and software designed for practical deployment and clear decisions.
Kelvin — Wireless thermal camera
Permanent thermal monitoring for critical assets. Ideal for enclosed or hard-to-reach areas where early detection matters most.
Online vibration monitoring systems
Real-time data collection with modular acquisition supporting high sample rates, waveform capture and speed inputs for order analysis.
Condition monitoring accessories
We supply a range of condition monitoring accessories including switch boxes, sensors and cables.
Services
Practical asset health services for improving reliability, reducing unplanned downtime and supporting better maintenance decisions.
Remote monitoring
Online trending for critical assets with expert fault detection and clear recommendations delivered to your team.
Condition monitoring surveys
Routine vibration, thermography and oil sampling rounds with practical analysis and maintenance recommendations.
Programme setup & optimisation
Improve monitoring programmes, vibration routes, oil sampling points, thermography routes and database structure.
Engineering support
Criticality analysis, FMECA support, commissioning checks, fault investigations and practical reliability engineering input.
Training & competency
Practical onsite training and mentoring to improve consistency, safety and condition monitoring capability.
Industries we serve
Mining • Oil & Gas • Water & Energy • Manufacturing • Marine & Port
About Predictive Industries Pty Ltd
We’re an engineering-led team based in Western Australia, focused on practical condition monitoring that pays for itself. We combine sensors, secure connectivity, and experienced analysts to deliver better outcomes, not just more data.
- Australian owned and operated
- Safety-first culture and site-ready competencies
- Flexible engagement: projects, managed service, or hybrid
Ready to reduce downtime?
Book a short discovery call. We’ll map your critical assets and outline a right-sized pilot.
Frequently asked questions
What’s the fastest way to start?
Begin with a pilot on 5–20 critical assets for 60–90 days. We’ll prove early wins and build your internal business case.
Do we need permanent sensors?
No. We support both permanent sensors and periodic routes. Many sites use a hybrid approach and scale up over time.
Which faults can you detect?
Common issues include misalignment, imbalance, looseness, bearing and gear defects, electrical hotspots, and thermal inefficiencies.
How do you handle data security?
Data is encrypted in transit and at rest, with customer-level segregation and role-based access. We use VPNs and follow best practice.
Can you train our team?
Yes. We provide practical training and mentoring to embed condition-based maintenance on site.
Contact us
Send a message and we’ll reply within one business day.